Zellige Tiles Installation Guide

Discover the art of installing zellige handmade tiles with our detailed guide. Learn how to prepare surfaces, select the right adhesive, and master the unique grout and sealing techniques for these one-of-a-kind, handcrafted tiles. Ideal for adding a stunning, artisanal touch to kitchens, bathrooms, and feature walls, this guide ensures a flawless and authentic zellige tile installation.
Installation Guide
Zellige Tiles
Are Zellige Tiles suitable for use with underfloor heating? 

Yes, Zellige tiles are suitable for use with underfloor heating. Their handmade nature allows for effective heat conduction, and they work well in radiant floor heating systems. As with any material, proper installation is crucial to ensure even heat distribution.

Can Zellige Tiles be used outside/externally? 

Yes, Zellige tiles are frost-resistant and can be used outdoors. Their non-porous nature means they are not susceptible to moisture absorption, making them ideal for external applications such as covered patios and outdoor walls. However, they are not recommended for areas exposed to heavy foot traffic or extreme weather without proper maintenance​.

Can Zellige Tiles be used in a wet room? 

Yes, Zellige tiles can be used in wet rooms. They are non-porous and do not require sealing, which makes them an excellent option for wet environments. However, due to their handmade texture, we recommend caution when installing Zellige tiles on floors in wet rooms.

I need less than the minimum order requirement. What should I do?

If your project requires fewer Zellige tiles than our minimum order, please contact us directly. Depending on stock availability, we may be able to fulfill smaller orders, or we can help suggest alternative solutions for your project.

Do you sell grouts, adhesives, and sealants? 

Yes, we offer grouts, adhesives, and other installation materials specifically designed for use with Zellige tiles. You can browse our Accessories section or contact us for recommendations tailored to your project.

Can I have my Zellige tiles faster? 

Our standard lead time for Zellige tiles is 2-3 weeks for stock items and 8-10 weeks for custom orders. If you require your tiles sooner, please contact us, and we’ll explore stock availability or expedited production options where possible.

Can I pick up my Zellige Tiles? 

Due to space and parking restrictions at our Belsize Park showroom, we are unable to offer a collection service at this time. We recommend arranging delivery of the tiles directly to your installation site for safety and convenience.

How thick are Zellige Tiles? 

Zellige tiles are typically 10mm thick. Due to their handmade nature, slight variations in thickness are to be expected, which adds to their rustic, organic aesthetic.

How heavy are Zellige Tiles? 

Zellige tiles weigh approximately 20kgs per square meter.

Are Zellige Tiles suitable for worktops, splashbacks, and vanity units? 

Yes, Zellige tiles are ideal for splashbacks and vanity units due to their non-porous surface, making them resistant to water and stains. They provide a beautiful, unique aesthetic in kitchens and bathrooms. However, for worktops, caution is advised as their irregular surface can make cleaning more difficult​.

Can you supply Zellige Tiles in custom sizes or colors?

Yes, we offer customization options for Zellige tiles, including bespoke sizes and a wide variety of colors. Custom orders typically have a lead time of 8-10 weeks. Please contact us with your specifications for a tailored solution​.

Installation Guides
Preparation
How do I prepare the surface for installing Zellige tiles? 

The substrate must be flat, clean, dry, and free of dust or grease before installing Zellige tiles. For walls, a smooth and rigid surface such as cement backer board or plaster is recommended. In wet areas, such as bathrooms or kitchens, a waterproofing membrane should be applied to protect the substrate from moisture. Zellige tiles are uneven by nature, so a well-prepared surface is crucial for a professional finish.

What adhesive should I use for Zellige tiles? 

A high-quality, flexible adhesive like Kerakoll H40 Advanced is recommended for Zellige tile installations. This adhesive allows for adjustments due to the handmade, uneven nature of the tiles and provides strong bonding to both walls and floors. Ensure the adhesive is spread evenly with a notched trowel.

How do I install Zellige tiles? 
  • Adhesive Application: Spread the adhesive on the substrate using a notched trowel. Apply a full bed of adhesive to ensure there are no voids beneath the tiles. Zellige tiles should also be back-buttered (apply adhesive to the back of the tile) to ensure full coverage due to their irregular surface. 
  • Tile Placement: Press each tile gently into place, leaving minimal gaps (Zellige tiles are traditionally installed with very thin grout lines or no grout at all). Since the tiles vary in size, shuffle tiles from different boxes to create a natural blend and visually balanced surface. 
  • Alignment: Zellige tiles are not uniform, so adjust the tiles by hand to ensure a consistent look. Use a spirit level and spacers (if necessary) to ensure the surface is even, but expect some variation in tile height as part of their rustic charm. 
What grout should I use for Zellige tiles?

Zellige tiles are typically installed with very minimal or no grout lines. However, if grout is used, a matching color grout or KerakollFugabellaColor is recommended for its flexibility and water-repellent properties. If grout is desired, make sure it’s applied carefully to avoid filling the irregular edges of the tiles too deeply. Use a narrow grout joint to preserve the authentic look​.

How do I grout Zellige tiles?
  • Grout Application: If grout is used, apply it sparingly with a rubber float, pressing it into the joints without covering too much of the irregular tile surface. Wipe the excess grout from the tile surfaces with a damp sponge. 
  • Cleaning: Clean off any grout haze using a clean sponge and water immediately after grouting, wiping diagonally across the tiles.
Do Zellige tiles need to be sealed?

No, Zellige tiles do not need to be sealed, as they are non-porous and naturally resistant to water and stains. However, proper care should be taken during installation to clean off excess grout and adhesive immediately, as any residue left on the tiles can dry and affect their surface​.

Can Zellige tiles be used in wet areas like bathrooms?

Yes, Zellige tiles are perfectly suitable for use in wet areas such as bathrooms and kitchens due to their non-porous nature and resistance to moisture. However, due to their uneven surface, caution should be taken when installing Zellige tiles on floors in wet areas, as they may not be slip-resistant. It’s better to use them on walls in wet environments​.

How do I cut Zellige tiles? 

Zellige tiles should be cut using a diamond blade wet saw to prevent chipping. Due to the handcrafted nature of the tiles, cutting should be done carefully to maintain the integrity of the tile's finish. Wipe off any residue immediately after cutting to avoid staining​.

Installation Guide
Maintenance and Care
How do I clean Zellige tiles on a daily basis? 

Zellige tiles should be cleaned gently using a pH-neutral cleaner, like Fila Cleaner Pro diluted in water (1:200). Use a soft cloth, sponge, or mop to avoid scratching the glaze, and avoid soaking the tiles with excessive water, as the grout lines can absorb moisture. Regular sweeping or dusting is recommended to keep the surface free of dirt and debris.​.

How do I maintain Zellige tiles in the long term? 

Zellige tiles require minimal maintenance, but regular cleaning and protection of the grout are important: 

  • Routine Cleaning: Continue using a neutral pH cleaner for regular maintenance to avoid damaging the glaze. 
  • Avoid Abrasive Cleaners: To preserve the tile’s handmade look and feel, avoid using acidic or abrasive cleaners that could damage the surface​. 
What should I avoid when cleaning Zellige tiles? 

Avoid using: 

  • Acidic Cleaners: Products containing vinegar, bleach, or ammonia can damage the tile’s glaze and cause discoloration over time. 
  • Abrasive Scrubbers: Zellige tiles have a glossy finish that can be scratched easily by steel wool or hard brushes​. 
How do I handle stains on Zellige tiles? 

Zellige tiles are non-porous, but the grout can still be susceptible to staining: 

  • Surface Stains: Most surface stains can be wiped away with a mild, neutral cleaner like Fila PS87 Pro. For tougher stains, let the cleaner sit on the tile for a few minutes before wiping it clean. 
  • Grout Stains: If the grout becomes stained, use a gentle grout cleaner. Avoid harsh chemicals that could affect the grout colour or integrity​. 
How do I protect Zellige tiles from scratches and damage?
  • Regular Sweeping: Sweep or dust the tiles regularly to remove dirt and grit that could scratch the surface. 
  • Use Rugs or Mats: Place rugs in high-traffic areas, particularly in entryways, to minimize wear. 
  • Furniture Protection: Place felt pads under furniture legs to prevent scratching the tiles. 
Do Zellige tiles need to be sealed?

Zellige tiles do not require sealing, as they are naturally non-porous and resistant to water. However, the grout should be sealed to protect it from stains and moisture. Grout sealing will help preserve the overall appearance of the installation and make it easier to clean.

Can Zellige tiles be used outdoors? How do I maintain them in exterior applications?

Yes, Zellige tiles can be used outdoors as they are frost-resistant and non-porous. However, care should be taken: 

  • Regular Cleaning: Maintain outdoor Zellige tiles by cleaning them regularly with a pH-neutral cleaner to remove dirt and debris. 
  • Avoid Harsh Conditions: Although Zellige tiles are durable, avoid exposing them to extreme weather conditions for prolonged periods without maintenance 
Installation Guide
Tools and Materials
What tools do I need for tile installation? 

For a successful tile installation, you will need the following basic tools: 

  • Notched Trowel: Used to apply adhesive evenly to the substrate and tile back. 
  • Tile Spacers: Essential for ensuring uniform grout lines between tiles. 
  • Tile Cutter or Wet Saw: For cutting tiles to size, especially for intricate layouts. 
  • Rubber Mallet: Helps gently tap tiles into place without damaging the surface. 
  • Level: Ensures that the tiles are installed evenly across the surface. 
  • Grout Float: Used to apply grout into the joints between tiles. 
  • Sponge: For cleaning off excess grout during and after installation 
What adhesives should I use for different tile types? 

The type of adhesive will depend on the tile material and installation environment. Kerakoll H40 Advanced adhesive is highly recommended for various tile types due to its superior flexibility, rapid setting, and structural bonding capabilities: 

  • Cement-Based Terrazzo: Use Kerakoll H40 Advanced, a flexible, multipurpose gel adhesive suitable for heavy tiles and large formats. It provides structural support, prevents vertical slip, and works well with substrates like concrete, screeds, and plywood​. 
  • Resin-Based Terrazzo: H40 Extreme is ideal for resin-based terrazzo because it accommodates slight substrate movement while ensuring strong adhesion – it also reduces the amount of water in the installation – thereby avoiding moisture-related issues.  
  • Porcelain and Ceramic Tiles: Kerakoll H40 Advanced also performs excellently with porcelain and ceramic tiles, offering great flexibility, ensuring full bed adhesion, and preventing tile movement during installation​.
What grouts should I use for different tile applications? 

We offer two main types of decorative grouts that are suitable for various applications: 

  • Fugabella Color: A resin-cement grout ideal for grouting ceramic tiles, mosaics, and natural stones. It offers: 
  • High water repellency and very low water absorption. 
  • Superior flexibility and high surface hardness, preventing mold and bacteria growth. 
  • Suitable for both internal and external use with excellent color uniformity, available in 50 shades​(Brochure_Color_Fill_psw…)​(H40 Advanced - Data She…). 
  • Fugalite Color: A waterproof resin grout that provides stain-proof, chemical, and mechanical resistance. It is ideal for high-traffic and moisture-prone areas such as kitchens and bathrooms. It is also HACCP/EC certified for food hygiene applications and available in 50 colours​. 
Do I need to use a primer or membrane on the substrate?

Yes, priming or waterproofing the substrate is often required: 

  • Waterproofing Membrane: In areas like wet rooms, bathrooms, or external environments, use Kerakoll Aquastop Nanoflex to protect the substrate from water damage. 
  • Primer: For absorbent substrates, apply Kerakoll Primer A Eco to improve adhesion and bonding between the tiles and substrate​. 
Installation Guide
Troubleshooting
Why is my grout cracking? 

Grout cracking is usually caused by one of two main issues: 

  1. Movement in the Substrate: If the substrate underneath the tiles is not stable or has movement, it can cause stress on the grout, leading to cracks. 
  2. Incorrect Grout Mixing: If the grout is mixed with too much water, it can become porous, which weakens the grout and makes it prone to cracking. Ensure proper grout consistency and use a flexible grout in areas that may experience movement. 
Why are my tiles cracking?

Cracking in tiles is often related to substrate movement or improper adhesive application: 

  • Movement in the Substrate: If the substrate is unstable or there is movement (e.g., in wooden subfloors), this movement transfers to the tiles, causing them to crack. 
  • Improper Adhesive Application: If the wrong adhesive was used or applied unevenly, it can result in voids underneath the tiles, making them susceptible to cracking. Always use a suitable adhesive like Kerakoll H40 Advanced and ensure full adhesive coverage under each tile​. 
Why do my newly installed tiles appear hazy?

A haze on newly installed tiles is usually caused by grout residue left on the surface: 

  • Grout Residue: Grout haze is common after installation. To remove it, use a cleaner specifically designed for grout residue removal. 
  • Sealed Tiles: If the tiles were sealed before cleaning, the sealer may need to be stripped to properly clean off the grout. Allow the tiles to dry completely before resealing​.
What causes loose tiles? 

Loose tiles can occur when they are not properly adhered to the substrate. This may be due to: 

  • Existing Loose Tiling: If the existing tiles were loose or the substrate was not prepared correctly, new tiles placed over them may not bond properly. It’s essential to ensure that the substrate is solid and free of loose debris​. 
  • Improper Adhesive Coverage: Ensure that adhesive is applied evenly across the entire back of the tile (back-buttering) to prevent voids that lead to loose tiles​. 
Why is my grout discoloured?

Grout discoloration is usually caused by improper mixing or cleaning: 

  • Incorrect Water-to-Grout Ratio: Adding too much water to grout can weaken its structure, making it prone to discoloration. Always follow the manufacturer’s recommended water-to-grout ratio. 
  • Uneven Grout Batches: If different batches of grout are used for the same installation, there may be slight variations in colour. For consistency, mix all the grout needed for a project at once. 
Why do my tiles sound hollow when tapped? 

A hollow sound under tiles usually indicates poor bonding with the substrate: 

  • Incomplete Adhesive Coverage: If the adhesive wasn’t spread evenly, voids may form under the tiles, causing them to sound hollow. 
Why is the tile surface uneven? 

An uneven surface is often due to improper levelling of the substrate or inconsistent tile placement: 

  • Uneven Substrate: If the substrate is not level, it can lead to tiles being placed unevenly. Always level the substrate using a levelling compound before starting the installation​. 
  • Improper Tile Spacing: If spacers are not used or tiles are not aligned carefully, the surface may be uneven. Adjust tiles carefully during installation and check frequently with a level​.